First, installation and commissioning phase
Installation environment selection
It should be installed in a well-ventilated, dry and clean place to avoid direct sunlight and rain. The ambient temperature should be within the range allowed by the equipment, usually 5 ° C to 40 ° C.
The installation ground should be smooth and solid, and can withstand the weight of the device and vibration generated during operation. Keep away from flammable, explosive and corrosive substances.
Electrical connection
Professional electricians make electrical connections to ensure that the voltage and frequency of the power supply meet the requirements of the equipment. Ground well to prevent electrical accidents.
Check whether the power cable is damaged or aged. Replace it in time if any problem exists.
Debugging and inspection
Before starting the device for the first time, carefully check whether the components of the device are firmly installed, whether the pipes are correctly connected, and whether there are no leaks.
Debug according to the equipment instructions, set the appropriate operating parameters, such as pressure, speed, etc. During the debugging, observe the running status of the device and listen for abnormal noises.
Second, the operation phase
Operating specification
Operators must be professionally trained and familiar with the operation methods and safety precautions of the equipment. Start and stop the equipment in strict accordance with the operating procedures.
Avoid frequent starting and stopping of equipment to avoid damage to the motor and compression system.
Pressure control
Pay close attention to the output pressure of the equipment to ensure that the operation is within the specified pressure range. Do not exceed the maximum allowable pressure of the equipment to avoid danger.
If the pressure fluctuation is found, it should be stopped immediately for inspection and check the cause, which may be pipeline leakage, gas equipment failure or air compressor itself.
Temperature monitoring
Periodically check the temperature of the equipment, including motor temperature, compression system temperature, etc. Excessive temperature may be caused by overload, poor heat dissipation, or component failure.
When the temperature exceeds the allowable range, it should be stopped for inspection, and corresponding cooling measures should be taken, such as cleaning the radiator and checking the cooling system.
Noise and vibration
Pay attention to noise and vibration when the equipment is running. If the noise suddenly increases or the vibration intensifies, it may be caused by loosening, wear or imbalance of the parts.
Stop immediately for inspection, tighten loose parts, replace worn parts, and adjust the balance of the equipment.
Lubricating oil management
For high-speed direct drive air compressors that require lubricating oil, check the oil level regularly to ensure that it is within the normal range. If the oil level is too low, lubricating oil should be added in time.
Replace the lubricating oil at specified intervals to ensure the lubrication effect and service life of the equipment. At the same time, pay attention to select the lubricating oil type suitable for the equipment.
Air filtration
Check and replace the air filter regularly to ensure that the air entering the compression system is clean. Clogged air filters can reduce intake volume, affect equipment performance, and can cause damage to compression systems.
Load control
Avoid the device running under overload or light load for a long time. According to the actual gas demand, the load of the equipment is reasonably adjusted to improve the efficiency and stability of the equipment.
Third, maintenance and maintenance stage
Scheduled maintenance
Perform regular maintenance according to the equipment specifications, including cleaning, inspection, adjustment and replacement of parts.
Make a maintenance plan and record the maintenance content and time to discover potential problems in a timely manner.
Component inspection and replacement
Periodically inspect key components of the equipment, such as motors, compression systems, bearings, seals, etc. Worn, damaged or aged parts should be replaced in time.
Pay attention to the installation quality of the components to ensure that the components are correctly and securely installed to avoid device faults caused by improper installation.
Safety inspection
Regularly check the safety devices of the equipment, such as safety valves, pressure switches, temperature sensors, etc., to ensure that they are working properly.
Perform safety tests on devices, such as grounding resistance tests and insulation resistance tests, to ensure that devices meet safety standards.
Iv. Other precautions
Standby equipment
For important gas use places, it is recommended to be equipped with a standby high-speed direct drive air compressor to ensure that production and work are not affected when the equipment fails or is maintained.
Emergency plan
Develop emergency plans to deal with possible equipment failure, power failure, fire and other emergencies. Including emergency shutdown, evacuation, contact maintenance personnel and other measures.
Energy saving and environmental protection
In the process of use, pay attention to energy saving and emission reduction, reasonable arrangement of gas time and gas consumption, to avoid waste.
Select energy-efficient equipment and accessories, such as energy-saving motors, frequency conversion controllers, etc., to reduce the energy consumption of the equipment.